1N5402 Alternative and Replacement Guide

YINT S3DF is the first 200 V, 3 A surface-mount candidate to review when replacing 1N5402 in a redesigned board. The guide shows where its electrical class fits and which package and surge details belong in the inquiry.

What the 1N5402 is

The 1N5402 is the 200 V member of the 3 A 1N5400 family. It is intended for general rectification at line or low switching frequency. Designers sometimes misidentify it as a 100 V device; current Vishay data lists 1N5401 at 100 V and 1N5402 at 200 V.

The reference device is a general purpose silicon rectifier using standard recovery silicon in DO-201AD axial lead. A useful replacement comparison covers reverse voltage, forward current, surge capability, forward loss, leakage, recovery behavior, temperature and package at the relevant test conditions.

1N5402 key specifications

The table summarizes the reference family and the YINT candidate. Confirm the complete manufacturer order code and current datasheet for the source in your BOM; YINT can help review the comparison for your application.

1N5402 and YINT candidate comparison

The reference 1N5402 is listed at 200 V and 3.0 A in DO-201AD axial lead. YINT S3DF is listed at 200 V and 3.0 A in SMAF surface mount. Use the table to compare the remaining surge, forward-voltage, leakage and temperature limits at the stated test conditions.

Choosing the right 1N5402 replacement

Reverse voltage margin

Measure the maximum reverse voltage at the diode terminals under steady state, startup, shutdown, minimum load, maximum input and credible fault conditions. Use a probe connection that does not create its own ringing. Select a repetitive reverse rating above the measured peak with the margin required by the product standard and reliability target.

Forward current and thermal design

Average current alone does not establish thermal compatibility. Rectifier current is often pulsed, and package ratings assume a defined lead or case temperature. Calculate conduction loss from the current waveform, then verify junction temperature using the replacement package thermal path and the actual copper area.

At high load current, a standard rectifier can dissipate substantially more heat than a Schottky device. Estimate loss from the actual conduction interval and verify the case and board temperature in hardware.

Surge current and startup stress

Compare the surge waveform, pulse duration, initial junction temperature and repetition rate with the candidate data. A single half-sine IFSM number is not a repetitive-current rating. Capacitor charging, motor stall and hot-plug events may need separate transient analysis.

Switching behavior

Standard-recovery rectifiers are intended mainly for low-frequency use. If the circuit switches at tens of kilohertz or more, recovery current may dominate loss and EMI. Move to a fast or ultrafast family only after evaluating the resulting voltage and current waveforms.

Package options and design support

The proposed YINT package is SMAF surface mount, while the reference part uses DO-201AD axial lead. For a new PCB, review pad dimensions, polarity, creepage and thermal copper around the YINT package. For an existing layout, send the board drawing to YINT so the team can check the available package route.

1N5402 replacement options from YINT

Recommended YINT alternative

S3DF fits transformer-secondary rectification and capacitor-input supplies that need a 200 V, 3 A class. Capacitor-charging current and thermal conditions are the main application inputs.

Package options for your design

Specify at the inquiry stage whether the design can use SMAF surface mount or must retain the DO-201AD axial lead layout. This lets YINT identify the correct order code and prepare a relevant sample.

Why choose YINT for 1N5402 replacement

YINT can support the 1N5402 replacement project with a focused parameter comparison, the YINT S3DF datasheet, package guidance and sample coordination. Share the original order code and application requirements to receive a recommendation based on the actual circuit instead of a generic part-number cross-reference.

YINT support for your 1N5402 replacement project

1. Submit the complete 1N5402 order code and a short description of the application.
2. YINT reviews the electrical class and shortlists the relevant S3DF order code.
3. The customer and YINT confirm the package, polarity and mounting requirements.
4. YINT coordinates the datasheet, quotation and sample quantity for the selected candidate.
5. The customer evaluates the sample in the target circuit, with YINT available for technical questions.
6. Sales confirms the production quantity, target date and commercial terms for the approved order code.

Information for a fast YINT replacement recommendation

• Original manufacturer, complete 1N5402 order code, datasheet or a clear part photo.
• Circuit function, schematic details, input and output conditions, and switching frequency.
• Required reverse voltage, forward current, surge waveform, recovery behavior, leakage and thermal limits.
• Existing package and footprint, polarity, solder process, and whether a PCB update is planned. The YINT S3DF candidate uses SMAF surface mount.
• Operating-temperature range, environmental or qualification standard, sample quantity and project timing.

FAQ

1. Which YINT part is recommended as a 1N5402 alternative

Start with YINT S3DF. Its headline class is 200 V and 3.0 A; the final order code depends on the package and operating conditions.

2. What is the reverse voltage of 1N5402

The reference repetitive reverse-voltage rating is 200 V. The circuit waveform must remain below that rating with the required design margin.

3. What current can 1N5402 carry

The published average forward-current rating is 3.0 A, but the permitted current depends on the waveform, mounting condition and temperature.

4. Which package options are available for the replacement

The proposed YINT S3DF uses SMAF surface mount; the reference 1N5402 uses DO-201AD axial lead. Send a footprint drawing if package compatibility is a priority.

5. How can I request a confirmed YINT replacement recommendation

Send YINT the complete 1N5402 order code, original datasheet or part photo, circuit conditions, package requirement and target quantity. The team can then recommend an exact order code and coordinate samples for customer evaluation.

6. Is a higher voltage device in the same family always acceptable

Not automatically. It may have a different forward drop, leakage or dynamic behavior. Check efficiency, temperature and switching waveforms before approving the change.

Selection summary

Use YINT S3DF as the first cross-reference candidate for 1N5402, then choose the package and exact order code from the circuit's voltage, current, surge, thermal and switching requirements.

To begin, send YINT the complete 1N5402 order code, the required package, the main operating conditions, sample quantity and target date. The team can return a focused datasheet and sample response.